Reclaimed Rubber Production Machine, Rubber Refining Mill
Semi-Automatic Production Line Process:
Waste tire---Tire circle cutting---Rims separating---Tire strip cutting---Tire slice cutting---Rubber crushing
--- Magnetic separating ---Rubber powder
Advantage:
High automation, few operators
Reduce the production price efficiently
Without pollution, stable equipment performance
Tire recycling machine a new hot highly profitable green project, which can convert waste tires/rubber/plastic to treasure
Steel Tyre: 76% rubber powders, 17% steel wire, and 5% or less dust;
Nylon Tire: 76% rubber, 11% fiber, 6% steel wire and 5% or less dust
Main Technical Details:
The most important machine of this line is Rubber Cracker Mill,
For this machine, we have three kinds of Model XKP-400/450/560/610.
For producing 0-30mesh rubber powder, the separate capacity are as below:
XKP-400 line: 300kg per hour.
XKP-450 line: 350kg per hour.
XKP-560 line: 500kg per hour.
XKP-610 line: 800kg per hour.
Tire circle cutter
Name
|
Motor power
|
Weight
|
Capacity
|
Tire specification
|
Tire circle cutter
|
4kw
|
650kg
|
40pcs/h
|
650-1200mm
reinforced&nylon tires
|
Rims separator
Name
|
Motor power
|
Weight
|
Capacity
|
Rims separator
|
7.5kw
|
1300kg
|
100pcs/h
|
Tire strip cutter
Name
|
Motor power
|
Weight
|
Capacity
|
Cutting size
|
Tire strip cutter
|
4kw
|
850kg
|
2.5t/h
|
5x8cm
|
Tire Slice cutter
Name
|
Motor power
|
Weight
|
Capacity
|
Cutting size
|
Tire slice cutter
|
4kw
|
800kg
|
0.8t/h
|
3x5x8cm
|
The host equipment-----Rubber crusher
Model
|
Drum diameter
|
Drum length
|
Front roll linear
|
Roll speed ratio
|
Max roller spacing
|
Motor power
|
Remarks
|
XKP-350
|
300mm
|
500mm
|
26.2m/min
|
1:2.5
|
8mm
|
30kw
|
Antifriction bearing
|
XKP-400
|
400mm
|
600mm
|
34.5m/min
|
1:2.5
|
8mm
|
45kw
|
Antifriction bearing
|
XKP-450
|
450mm
|
760mm
|
38.0m/min
|
1:2.5
|
8mm
|
55kw
|
Antifriction bearing
|
XKP-560
|
560mm
|
800mm
|
38.6m/min
|
1:2.5
|
8mm
|
75kw
|
Antifriction bearing
|
XKP-560D
|
560mm
|
800mm
|
42.5m/min
|
1:2.5
|
8mm
|
132kw
|
Antifriction bearing
|
Magnetic separator
Name
|
Motor power
|
Weight
|
Specifications
|
Magnetic separator
|
1.5kw
|
400kg
|
Permanent magnet
|
Factory Picture showed:
Applications of Different meshes:
5-10 mesh: runway, school playgrounds, garden paths, bowling alleys, sidewalks, composite rubber floor tiles, anti-static floor tiles, artificial turf, playground, artificial turf soccer field the the kindergarten sports venues and casino tennis and basketball courts.
10-20 mesh: rubber floor tiles, plastic runway, lawn quartz sand, cottonseed husk pellet, tennis courts, volleyball courts, a golf course, aircraft pitch, basketball court and recreational field, EPDM safety mats, gym mats, all kinds of The stadium floor mats.
30 mesh: plastic insulation material, waterproof material, shockproof, washers, roof and wall waterproofing membrane, modified bitumen additives, reclaimed rubber, livestock, straw mats, fender, multifunctional mat, stable mat.
40 mesh: reclaimed rubber waterproofing membrane, modified bitumen additives, carpet padding, sleepers, rubber sheet, livestock grass mats, rubber water-stop gate waterstops, bearings, seal, buffer, brake brake linings cover, drainage pipes, gloves, rubber bands, elastic band, roof signs, brick material top liner, sanitary pumps, corner glue, wheel alignment, the pump pumping sand pads, fenders, multi-function pad, stables pad, resistance burning material, sound insulation materials, rubber and rubber-soled, window sealing strip of rubber products and agricultural Oaks (milk) Polystyrene.
60 mesh: sleepers, rubber sheet, waterproofing membrane, reclaimed rubber, tire inner cushion, car underbody sealed, waterproof ring, rubber miscellaneous pieces the alternative native gum production of rubber products.
80 mesh: modified asphalt additives, reclaimed rubber, waterproof membrane, the size of the tire additives, sleepers, deceleration road humps, sealing strips, buffer, styrofoam pearls pad, rubber products, rubber piston, brake gate bushing.
100 mesh: automotive bias tires auxiliary specialized packing of materials, footwear, sports equipment tires.
120 mesh: plastic pipe insulation material additives, automotive bias tires auxiliary materials, car refurbished outside pad, dedicated shoe filler, chemical sealant various rubber seepage mixtures.
200 mesh: building material coatings, automobile tires, and alternative raw rubber production of various rubber products.
>> Company Information
1. 30 years on rubber machinery manufacturing and exporting.
2. Delivery within 30 days.
3. Safety wood or plywood crates packaging.
4. Full transportation insurance.
5. Sell to 126 countries on 6 continents.
Qingdao Junfan Machinery Co., Ltd. is a high-tech enterprise specializing in the production of rubber machinery. The company is located in Qingdao West Coast New District, adjacent to Qingdao Economic and Technological Development Zone, close to Qingdao Qianwan Port and International Airport Liuting Airport, with a superior geographical environment.
Our company has an experienced technical team, energetic management personnel, serious and practical grassroots employees, advanced CNC machine tool processing centers and various large, medium and small mechanical processing equipment, heat treatment equipment and sophisticated testing instruments.
>> LAB MACHINES
We had a lot of cooperation with East China University of Technology State Key Laboratory of Chemical Engineering, Qingdao university,Beijing chemical industry research institute ect. and supply the lab rubber machines.
>>MACHINE LIST
Our company specially manufacturring rubber mixing mill, rubber vulcanizing press( frame type, four column type and lab press), rubber kneader and tire recycling line.
>> AFTER SERVICES FOR THE PRESS
1. The above machines are all passed inspection of 3~5 hours of full load operation before leaving the factory, you can use it directly thus saving the time of test-run and expense.
2. Warranty: 12 months after installation, if our machines have any problems, you can feel free contact me, we will solve it as soon as possible, and give you the best services.
Delivery Demonstration
Some Exhibition Picture
>>FAQ
1. Delivery time of the rubber machines?
This is specially designed machine according to your specific requirement.
From engineer designing to production completion, it needs about 25 to 35 days.
2. What does your factory do regarding quality control?
We pay much more importance to quality control from the very beginning to the end of production.
Every machine will be fully assembled and carefully tested before shipment.
3. What's the machine quality guarantee?
Quality guarantee time is one year.We choose world famous brand components to keep our machine in perfect working condition.
4. Are you able to give installation and commissioning overseas? How long time will it take?
Yes, we can supply overseas service and technical support but customer needs to pay for the cost of the installation.
Small machine usually takes within 2~3 days.
Big plant usually takes about 30 days.
5.How can I trust you to deliver the right machine as I ordered?
We will absolutely deliver a good quality machine as we discussed and confirmed in the order.
The core of our company culture is innovation,quality,integrity and efficiency. Also we have had many good cooperation with world famous rubber production manufacturers. If you come to our factory, we can show you're the user around us.
6.How can we go to your side?
We are located in Qingdao City, Shandong province, China. The name of airport is Qingdao liuting airport.
We will pick up you at the airport.